1999-2000 Mercury Service Manual Application: 99-00 Mercury 4 HP - 5 HP & 6 HP Four Stroke Engines. 2000-2001 Service Repair Manual Year Application: 2000 & 2001 Mercury 75hp (75 hp) 90hp (90 hp) 4-Stroke (Four-Stroke-FourStroke) Outboard boat motor engine. Starting model year 2000 & starting Serial Number 0G960500 and above. Original 2002+ Mercury Mariner 150/175/200 EFI 2-stroke Factory Service Manual. Mercury Mariner 150/175/200 Electronic Fuel Injection Starting Model Year: 2002 Starting Serial Number: 0T409000 Detailed substeps expand on repair procedure information. Notes, cautions and warnings- download this manual. preview this manual 2003+ Mercury.
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Mercury/Mariner 75-250 HP Two-Stroke Outboard Motors manual. Clymer Marine and PWC manuals are the #1 source for DIY maintenance, troubleshooting and repair. With step-by-step procedures combined with detailed photography and extensive use of exploded parts views, Clymer manuals are a must-have tool for the do-it-yourselfer.
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More About - Clymer Manuals Mercury/Mariner 75 - 250 HP Two-Stroke Outboards, 1998-2009 B727
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Mercury/Mariner 65 Jet (1998-2009) Mercury/Mariner 75 HP (1998-2009) Mercury/Mariner 80 Jet (1998-2009) Mercury/Mariner 90 Jet (1998-2009) Mercury/Mariner 100 HP (1998-2009) Mercury/Mariner 105 Jet (1998-2009) Mercury/Mariner 115 HP (4 Cyl.) (1998-2009) Mercury/Mariner 115 HP Optimax (V-6) (1998-2009) Mercury/Mariner 125 HP (1998-2009) Mercury/Mariner 135 HP (1998-2009) Mercury/Mariner 135 HP Optimax (1998-2009) Mercury/Mariner 140 Jet (1998-2009) Mercury/Mariner 150 HP (Carburetor Equipped) (1998-2009) Mercury/Mariner 150 HP (EFI) (1998-2009) Mercury/Mariner 150 XR6 (1998-2009) Mercury/Mariner 150 HP Optimax (1998-2009) Mercury/Mariner 150 Mag III (1998-2009) Mercury/Mariner 175 HP (Carburetor Equipped) (1998-2009) Mercury/Mariner 175 HP (EFI) (1998-2009) Mercury/Mariner 175 HP Optimax (1998-2009) Mercury/Mariner 200 HP (Carburetor Equipped) (1998-2009) Mercury/Mariner 200 HP (EFI) (1998-2009) Mercury/Mariner 200 HP Optimax (1998-2009) Mercury/Mariner 225 HP (Carburetor Equipped) (1998-2009) Mercury/Mariner 225 HP (EFI) (1998-2009) Mercury/Mariner 225 HP Optimax (1998-2009) Mercury/Mariner 250 HP (EFI) (1998-2009)
This Mercury/Mariner manual is 640 pages. QUICK REFERENCE DATA CHAPTER ONE / GENERAL INFORMATION Manual organization / Warnings, cautions and notes / Torque specification / Engine operation / Fasteners / Lubricants / Gasket sealant / Galvanic corrosion / Propellers / Specifications CHAPTER TWO / TOOLS AND TECHNIQUES Safety first / Basic hand tools / Test equipment / Basic service methods CHAPTER THREE / TROUBLESHOOTING Safety precautions / Operating requirements / Terminology and test equipment / Starting system / Battery charging system / Electrical accessories / Ignition system / Capacitor discharge module (CDM) ignition (65 jet and 75-125 hp, except 105 jet and 115 Optimax) / Alternator driven ignition (1998 and 1999 105 jet and 135-200 hp models [except Optimax models]) / Capacitor discharge module (CDM) ignition (2000-on 105 jet and 135-200 hp [except Optimax models]) / Capacitor discharge module (CDM) ignition (225 and 250 hp) / Digital inductive (DI [Optimax models]) / Fuel system / Fuel primer and enrichment system / EFI fuel system troubleshooting / Optimax 115-225 hp air/fuel system troubleshooting / Engine temperature and overheating / Engine / Starting system troubleshooting / Ignition system troubleshooting / Fuel system troubleshooting / Starter motor current draw specifications / Charging system troubleshooting / Charging system amperage / Battery charging coil (stator) resistance specifications (except belt-driven) system / Ignition system voltage output specifications / Ignition stator resistance specification / Capacitor discharge module (CDM) resistance specifications / Ignition coil resistance specifications / Fuel pump pressure specifications / Engine coolant temperature (ECT) and compressor temperature sensor specifications / Air temperature (IAT) sensor specifications / Cooling system specifications CHAPTER FOUR / LUBRICATION, MAINTENANCE AND TUNE-UP Hour meter / Fuels and lubrication / Fuel selection / Recommended fuel/oil mixture ratio / Filling the oil tank reservoir / Power head break-in procedure / Fuel mixing procedure / Changing gfear case lubricant / Jet pump maintenance / Propeller shaft maintenance / Corrosion of the propeller shaft bearing carrier / Off-season storage / Anticorrosion maintenance / Engine submersion / Cooling system flushing / Tune-up / Remove carbon from combustion chamber / Compression test / Spark plug plugs / Lower gearcase and jet pump unit water pump / Fuel and oil injection systems / Fuel pump / Ignition system service / Sharging system service / Alternator belt (225 and 250 hp models except Optimax models) / Alternator belt (Optimax models) / Battery and starter system / On-water performance testing / Maintenance torque specifications / Maintenance schedule / Spark plug recommendations / Lubricant capacities CHAPTER FIVE / SYNCHRONIZATION AND LINKAGE ADJUSTMENTS 65 jet, 75 hp and 90 hp models / 80 jet and 100-125 hp models (except 115 Optimax) / 105 jet, 140 jet and 135-200 hp carbureted models / 150-200 hp electronic fuel injection (EFI) models / 115-225 hp Optimax (direct fuel injection) models / 225 hp carbureted models / 225 and 250 hp EFI models CHAPTER SIX / FUEL SYSTEM Fuel pump / Carburetors / Fuel primer valve (65 jet and 75-200 hp [remote control models]) / Thermal air valve (105 jet and 135-200 hp carbureted models) / Fuel enrichment valve (225 hp carbureted models) / Accelerator pump circuit (100-125 hp and 80 jet models) / Antisiphon devices / Fuel filters / Fuel tanks / Fuel hose and primer bulb / Electronic fuel injection (EFI) and direction fuel injection (DFI) / Reed valve service / Fuel bleed (recirculation) system CHAPTER SEVEN / ELECTRICAL SYSTEM Battery / Charging system / Fuses / Starting systems / Ignition systems / Capacitor discharge module (CDM) ignition / Digital inductive ignition (115-225 hp Optimax models) CHAPTER EIGHT / POWER HEAD Power head break-in, disassembly, cleaning, inspection and assembly / Lubricants, sealants and adhesives / Sealing surfaces / Fasteners and torque CHAPTER NINE / GEARCASE Gear case operation, disassembly, assembly, pressure testing, shimming / Corrosion control / Gearcase lubrication / Propeller / Trim tab adjustment / Gear housing / Water pump / Gear ratio and tooth counts CHAPTER TEN / JET DRIVE Jet pump unit maintenance / Jet pump unit repair / Specifications CHAPTER ELEVEN / TRIM AND TILT SYSTEMS Power trim and tilt system service / Specifications CHAPTER TWELVE / MIDSECTION AND TILLER CONTROL Specifications CHAPTER THIRTEEN / OIL INJECTION SYSTEM Variable ratio oil injection / Variable ratio electronically controlled oil injection / Specifications CHAPTER FOURTEEN / REMOTE CONTROL Specifications INDEX WIRING DIAGRAMS Models covered: 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 65 Jet 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 75 HP 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 80 Jet 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 90 Jet 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 100 HP 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 105 Jet 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 115 HP (4 Cyl.) 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 115 HP Optimax (V-6) 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 125 HP 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 135 HP 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 135 HP Optimax 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 140 Jet 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 150 HP (Carburetor Equipped) 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 150 HP (EFI) 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 150 XR6 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 150 HP Optimax 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 150 Mag III 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 175 HP (Carburetor Equipped) 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 175 HP (EFI) 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 175 HP Optimax 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 200 HP (Carburetor Equipped) 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 200 HP (EFI) 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 200 HP Optimax 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 225 HP (Carburetor Equipped) 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 225 HP (EFI) 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 225 HP Optimax 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 Mercury/Mariner 250 HP (EFI) Clymer Manuals Mercury/Mariner 65 Jet Manual Clymer Manuals Mercury/Mariner 75 HP Manual Clymer Manuals Mercury/Mariner 80 Jet Manual Clymer Manuals Mercury/Mariner 90 Jet Manual Clymer Manuals Mercury/Mariner 100 HP Manual Clymer Manuals Mercury/Mariner 105 Jet Manual Clymer Manuals Mercury/Mariner 115 HP (4 Cyl.) Manual Clymer Manuals Mercury/Mariner 115 HP Optimax (V-6) Manual Clymer Manuals Mercury/Mariner 125 HP Manual Clymer Manuals Mercury/Mariner 135 HP Manual Clymer Manuals Mercury/Mariner 135 HP Optimax Manual Clymer Manuals Mercury/Mariner 140 Jet Manual Clymer Manuals Mercury/Mariner 150 HP (Carburetor Equipped) Manual Clymer Manuals Mercury/Mariner 150 HP (EFI) Manual Clymer Manuals Mercury/Mariner 150 XR6 Manual Clymer Manuals Mercury/Mariner 150 HP Optimax Manual Clymer Manuals Mercury/Mariner 150 Mag III Manual Clymer Manuals Mercury/Mariner 175 HP (Carburetor Equipped) Manual Clymer Manuals Mercury/Mariner 175 HP (EFI) Manual Clymer Manuals Mercury/Mariner 175 HP Optimax Manual Clymer Manuals Mercury/Mariner 200 HP (Carburetor Equipped) Manual Clymer Manuals Mercury/Mariner 200 HP (EFI) Manual Clymer Manuals Mercury/Mariner 200 HP Optimax Manual Clymer Manuals Mercury/Mariner 225 HP (Carburetor Equipped) Manual Clymer Manuals Mercury/Mariner 225 HP (EFI) Manual Clymer Manuals Mercury/Mariner 225 HP Optimax Manual Clymer Manuals Mercury/Mariner 250 HP (EFI) Manual Clymer Manuals Mercury/Mariner 65 Jet Online Manual Clymer Manuals Mercury/Mariner 75 HP Online Manual Clymer Manuals Mercury/Mariner 80 Jet Online Manual Clymer Manuals Mercury/Mariner 90 Jet Online Manual Clymer Manuals Mercury/Mariner 100 HP Online Manual Clymer Manuals Mercury/Mariner 105 Jet Online Manual Clymer Manuals Mercury/Mariner 115 HP (4 Cyl.) Online Manual Clymer Manuals Mercury/Mariner 115 HP Optimax (V-6) Online Manual Clymer Manuals Mercury/Mariner 125 HP Online Manual Clymer Manuals Mercury/Mariner 135 HP Online Manual Clymer Manuals Mercury/Mariner 135 HP Optimax Online Manual Clymer Manuals Mercury/Mariner 140 Jet Online Manual Clymer Manuals Mercury/Mariner 150 HP (Carburetor Equipped) Online Manual Clymer Manuals Mercury/Mariner 150 HP (EFI) Online Manual Clymer Manuals Mercury/Mariner 150 XR6 Online Manual Clymer Manuals Mercury/Mariner 150 HP Optimax Online Manual Clymer Manuals Mercury/Mariner 150 Mag III Online Manual Clymer Manuals Mercury/Mariner 175 HP (Carburetor Equipped) Online Manual Clymer Manuals Mercury/Mariner 175 HP (EFI) Online Manual Clymer Manuals Mercury/Mariner 175 HP Optimax Online Manual Clymer Manuals Mercury/Mariner 200 HP (Carburetor Equipped) Online Manual Clymer Manuals Mercury/Mariner 200 HP (EFI) Online Manual Clymer Manuals Mercury/Mariner 200 HP Optimax Online Manual Clymer Manuals Mercury/Mariner 225 HP (Carburetor Equipped) Online Manual Clymer Manuals Mercury/Mariner 225 HP (EFI) Online Manual Clymer Manuals Mercury/Mariner 225 HP Optimax Online Manual Clymer Manuals Mercury/Mariner 250 HP (EFI) Online Manual Mercury/Mariner 65 Jet (1998-2009) Mercury/Mariner 75 HP (1998-2009) Mercury/Mariner 80 Jet (1998-2009) Mercury/Mariner 90 Jet (1998-2009) Mercury/Mariner 100 HP (1998-2009) Mercury/Mariner 105 Jet (1998-2009) Mercury/Mariner 115 HP (4 Cyl.) (1998-2009) Mercury/Mariner 115 HP Optimax (V-6) (1998-2009) Mercury/Mariner 125 HP (1998-2009) Mercury/Mariner 135 HP (1998-2009) Mercury/Mariner 135 HP Optimax (1998-2009) Mercury/Mariner 140 Jet (1998-2009) Mercury/Mariner 150 HP (Carburetor Equipped) (1998-2009) Mercury/Mariner 150 HP (EFI) (1998-2009) Mercury/Mariner 150 XR6 (1998-2009) Mercury/Mariner 150 HP Optimax (1998-2009) Mercury/Mariner 150 Mag III (1998-2009) Mercury/Mariner 175 HP (Carburetor Equipped) (1998-2009) Mercury/Mariner 175 HP (EFI) (1998-2009) Mercury/Mariner 175 HP Optimax (1998-2009) Mercury/Mariner 200 HP (Carburetor Equipped) (1998-2009) Mercury/Mariner 200 HP (EFI) (1998-2009) Mercury/Mariner 200 HP Optimax (1998-2009) Mercury/Mariner 225 HP (Carburetor Equipped) (1998-2009) Mercury/Mariner 225 HP (EFI) (1998-2009) Mercury/Mariner 225 HP Optimax (1998-2009) Mercury/Mariner 250 HP (EFI) (1998-2009)
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2002 Mercury 75hp 2 Stroke Manual
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